Olympic Kilns DD9 Large Capacity Gas Kiln

Optimize Your Firing Performance with the Olympic Kilns DD9 Large Capacity Gas Kiln

Designed for Exceptional Results in Both Artistic and Industrial Ceramic Production

The Olympic Kilns DD9 is a top-tier solution for ceramic artists and producers who demand precision and efficiency in their firing processes. With a chamber volume of 9.2 cubic feet (30" W x 25" D x 35" H), this kiln offers the ideal size for both detailed artistic creations and mid-size production runs. Its efficient design ensures reliable, consistent results, making it a dependable choice for every project.

Cutting-Edge Downdraft System for Balanced Heating

The DD9 features a state-of-the-art downdraft design, which helps ensure that heat is distributed evenly throughout the entire kiln chamber. With both intake and exhaust vents located at the bottom, this system guarantees uniform temperatures during every firing. Combined with an external chimney, the airflow remains efficient, creating optimal combustion and providing the perfect environment for firing ceramic works to perfection.

Customizable Construction to Meet Your Unique Firing Requirements

The DD9 is customizable to suit a wide variety of production needs. Choose between solid brick walls for excellent heat retention or fiber walls for faster thermal cycles. Built with a durable frame made from angle iron and metal tubing, this kiln is engineered for long-lasting performance. The multi-layered insulation ensures superior energy efficiency, maintaining consistent heat with minimal loss, allowing for precision in every firing.

For many users, the brick-wall configuration is the preferred option. It offers high-quality brick in both the walls and the floor, while the doors and ceilings are lined with fiber for a balance between heat retention and firing speed. For those who need even quicker firing cycles, an all-fiber construction (with a brick floor) speeds up the process even more.

Streamlined Loading for a Smoother Workflow

The DD9 incorporates a front-loading design, making the firing process more manageable for busy studios and production environments. For larger production needs, the downdraft car kiln option allows for seamless loading and unloading using a reliable track system. The kiln floor and door move smoothly, minimizing the risk of damage and increasing productivity.

Upgrade Your Kiln with Advanced Features

Maximize the performance of your DD9 kiln with a range of customizable upgrades. You can add a digital pyrometer for more accurate temperature readings, a high-limit safety controller for added protection, and vent hoods made from stainless steel or galvanized materials for better airflow. Additionally, consider adding a rotating door or a car kiln configuration for even easier loading and unloading, especially in high-volume operations.

Ideal for Potters and Industrial Ceramic Producers

Renowned for its durability and reliability, the DD9 is an excellent kiln for handling high-temperature applications, such as reduction firing. Whether you’re a potter working with smaller batches or an industrial producer managing mid-sized runs, the DD9 provides consistent, high-quality results every time.

Elevate Your Ceramic Production with the DD9

Investing in the Olympic Kilns DD9 Large Capacity Gas Kiln is a smart choice for those looking to optimize their ceramic production without sacrificing quality. Its versatile design and customizable features make it the perfect tool for meeting the growing demands of your studio or production facility.

• Model: DD9
• Inside setting area: 23" W x 23" deep x 30" H
• Inside volume: 15
• Inside dimensions: 30" W x 25" deep x 35" H
• Cubic Feet: 9.2
• Outside dimensions: 47" W x 52" deep x 71" H
• Outside dimensions WITH CAR TRACK: 53" W x 121" deep x 70" H
• Brick Thickness: 4.5" + 1" Fiber
• Maximum Temperature: Cone 10 – 2350°F/1288°C
• Est Ship Weight: 1,475 lbs.
  
• Est Ship Weight (with CAR TRACK added): 1,600 lbs.
• BTUs x 1,000: 60
• BTU/HR Total: 180,000
• Gas pipe inside dimensions: 1"
• Propane (LP) Water Column Pressure: 11"
• Natural Gas (NG) Water Column Pressure: 7"

NOTE: Water Column is a unit of pressure measurement typically used for low-pressure applications. One inch of water column is equivalent to about 0.0361 psi. So, whether LP or NG is selected, the psi required is less than 1/2.

• Number of burners: 3
• Orifice size: LP - #40
• Orifice size: NG - 9/64
• # of Gallons LP per Cone 10 Firing: 10
  

The furniture kit includes:

• 8 each – 11″ x 22″ x 1″ shelves
• 8 each – 3-, 6-, 9-, and 12-inch large square posts
• 5 lb bag of kiln wash
• 2 each – 11″ x 22″ x 1″ rectangle shelves per layer

Why Select a Car Kiln with a Track System?

Choosing a kiln with a track system offers several advantages, particularly for industrial or large-scale ceramic production. This kiln design can enhance your workflow, improve safety, and increase overall efficiency. Here are the key reasons why a track-system car kiln can benefit your setup:

1. Increased Efficiency for Large-Scale Production

Smooth Loading and Unloading: A track system makes it easy to load and unload the entire kiln in one motion. This eliminates the need for handling individual pieces, which is especially useful for large or heavy items, reducing manual effort and saving time.

Continuous Operation: By allowing you to load the next batch while the current one is firing, a track-system kiln minimizes downtime. This uninterrupted workflow leads to higher productivity with minimal disruption between cycles.

2. Improved Safety Features

Lower Risk of Burns: Since operators don’t need to enter the hot kiln to load or unload, the track system greatly reduces the risk of burns and heat exposure. Workers can handle materials safely from outside the kiln chamber.

Ergonomic Design: The kiln car can be positioned at a convenient working height, eliminating the need for awkward lifts or bending. This reduces physical strain, enhancing worker comfort and reducing the risk of injury.

3. Flexible Loading for Different Projects

Versatile Loading Options: The mobility of the kiln car provides flexibility in loading items of varying sizes and shapes. This adaptability is particularly beneficial for diverse production needs, optimizing how space inside the kiln is utilized.

Customizable Firing Conditions: Some car kilns allow users to adjust the firing atmosphere for specific techniques or materials, offering greater control over the firing process to achieve better results.

4. Better Heat Distribution and Quality Control

Consistent Heating: A track system promotes uniform heat distribution throughout the chamber. This is essential for achieving consistent and high-quality firing results, ensuring that each piece is fired evenly regardless of its location within the kiln.

Controlled Cooling: Once the firing process is complete, the kiln car can be moved out of the chamber to allow for gradual, controlled cooling. This process is especially important for materials that require careful temperature management to avoid cracking or warping.

5. Optimized Space and Workflow Management

Efficient Space Use: The ability to move the kiln car in and out maximizes space in the workshop, making the system ideal for confined environments where efficient space management is key.

Streamlined Workflow: The track system allows for entire loads to be handled in one go, reducing handling time and minimizing disruptions in production, which leads to a more efficient and organized workflow.

6. Durability and Long-Term Savings

Extended Kiln Lifespan: By reducing direct contact between fired materials and the kiln walls or floor, the track system minimizes wear and tear. This helps extend the overall lifespan of the kiln and reduces maintenance costs.

Cost Efficiency: The faster loading and unloading process, combined with reduced downtime, leads to long-term operational savings. This makes a track-equipped car kiln a cost-effective solution, particularly in high-volume production settings.

Conclusion: A Smart Choice for High-Volume Production

A track-system car kiln offers numerous advantages for large-scale ceramic production. Its ability to improve workflow efficiency, ensure operator safety, and provide consistent, high-quality firing results makes it an excellent investment for businesses focused on scaling up operations. The enhanced control, combined with long-term cost savings, ensures this system delivers a high return on investment for any production setup.

Read more here on key considerations as plan your downdraft gas kiln purchase! We want to make sure you are prepared and that you have no surprises when your new kiln arrives.

Estimated order-to-ship lead time for Large Capacity Olympic Kilns is approximately 5 months.